VGinLINE
AUTOMATED INSPECTION

VGinLINE

VGinLINE brings the analysis power of VGSTUDIO MAX and AI-supported segmentation to the shop floor, ensuring high-throughput, non-destructive quality control with minimal manual input. Designed to reduce human error and streamline inspection workflows, it enables real-time defect detection and fully autonomous quality monitoring.

Benefits
Turnkey

Making the decision to automate can be difficult. We’ve made sure getting started won’t be. It integrates efficiently into your production process—no programming is required.

Robust

Rest easy knowing you can adapt to any inspection challenge. We offer classical inspection methods or customised, deep-learning-based analyses. 

Fast

Trust you can keep pace with demand. Distribute tasks to multiple workstations and quickly adapt to process revisions and new products with powerful inspection plan handling. 

Capabilities
Automation
Data handling
In-house configuration 
Job execution
Reporting

Automatically or semi-automatically inspect your parts with a recurring analysis pattern:

  • Fully automated, in-line: 100% inspection in industrial production
  • Fully or semi-automated, at-line: small batch series inspection in industrial production or quality labs
  • Semi-automated: sample tests in quality labs or at service providers

VGinLINE reconstructs incoming CT data sets efficiently on the fly. They do not need to be saved on a hard drive or reloaded. Outgoing data, such as statistics or analyses, is passed along to other software via built-in interfaces, including a Q-DAS interface to Quality Management software. An SDK opens up VGinLINE to external systems, such as a shop floor control system. Cavity markers in the CT scans can be recognised, stored, and used to select the corresponding inspection plan.

With VGinLINE, you always have total control of your system and your data. 

You can easily configure and reconfigure VGinLINE, whether you need to adjust for minor changes to the product design or want to inspect a different product. Furthermore, it supports the Windows event log to log every relevant action to improve accountability and security. Access control to the system can be easily realised via the familiar Windows permission system, e.g., allowing only certain users to change configurations. 

With jobs, you define what VGinLINE does with CT data sets. 

  • Use VGSTUDIO MAX to create macros and templates while drawing from the full scope of available analyses.*
  • Build a new job from scratch by combining macros and templates, or duplicate and modify an existing job.
  • In VGinLINE, if necessary, you can include if-then statements in your jobs—simply via drag and drop.
  • To save time, you can tell the software to execute recurring steps within the inspection process only once.
  • More important jobs will be calculated first based on your assigned priority.
  • Our software assists you with setting up jobs and finding inconsistencies.
  • If an inspection cannot be finished (e.g., because of a computer or network problem), VGinLINE ensures it will be processed again.
  • The dashboard keeps you informed about the status of your inspections and the results for every part in real time.

 

* Depends on license 

VGinLINE can export data for archiving purposes. The software ensures that this data is complete: For example, VGinLINE stores a CAD file that it used for inspection together with the result when exporting. 

Read more
Add-on modules for...
Material Analyses
Battery Analysis
Only avaiable for:
VGSTUDIO MAX
Material Analyses
Battery Analysis
Digital Volume Correction
Only avaiable for:
VGSTUDIO MAX
Material Analyses
Digital Volume Correction
Fiber Composite Material An…
Only avaiable for:
VGSTUDIO MAX
Material Analyses
Fiber Composite Material An…
Foam / Powder Analysis
Only avaiable for:
VGSTUDIO MAX
Material Analyses
Foam / Powder Analysis
Porosity / Inclusion Analysis
Only avaiable for:
VGSTUDIO MAX
Material Analyses
Porosity / Inclusion Analysis
CAD Import
Only avaiable for:
VGSTUDIO MAX, VGMETROLOGY
Geometry Analyses
CAD Import
Coordinate Measurement
Only avaiable for:
VGSTUDIO MAX
Geometry Analyses
Coordinate Measurement
Manufacturing Geometry Correction
Only avaiable for:
VGSTUDIO MAX, VGMETROLOGY
Geometry Analyses
Manufacturing Geometry Correction
Nominal / Actual Comparison
Only avaiable for:
VGSTUDIO MAX
Geometry Analyses
Nominal / Actual Comparison
Reverse Engineering
Only avaiable for:
VGSTUDIO MAX, VGMETROLOGY
Geometry Analyses
Reverse Engineering
Wall Thickness Analysis
Only avaiable for:
VGSTUDIO MAX
Geometry Analyses
Wall Thickness Analysis
CT Reconstruction
Only avaiable for:
VGSTUDIO MAX, VGSTUDIO
CT Reconstruction
CT Reconstruction
Deep Segmentation
Artificial Intelligence
Deep Segmentation
Fixture Simulation
Only avaiable for:
VGSTUDIO MAX
Simulation
Fixture Simulation
Structural Mechanics Simulation
Only avaiable for:
VGSTUDIO MAX
Simulation
Structural Mechanics Simulation
Transport Phenomena Simulation
Only avaiable for:
VGSTUDIO MAX
Simulation
Transport Phenomena Simulation
Volume Meshing
Only avaiable for:
VGSTUDIO MAX
Simulation
Volume Meshing

Packages & bundles

VGinLINE is available in pre-configured packages designed for the most common tasks across various industries, offering considerable savings compared to purchasing individual modules separately. 

Each package includes a VGinLINE license, selected add-on modules, and a one-year update/service agreement. 

Geometry

For metrology and quality control across a broad range of industries

 

Includes these add-on modules:

  • Coordinate Measurement
  • Nominal/Actual Comparison
  • Wall Thickness Analysis
Cast & mold

For casting and injection moulding (e.g., in the automotive and aerospace industry)

 

Includes these add-on modules:

  • Coordinate Measurement
  • Nominal/Actual Comparison
  • Wall Thickness Analysis
  • Porosity/Inclusion Analysis
Battery

For the inspection of batteries, including finding and quantifying porosity, inclusions, anode overhang, and delamination

 

Includes these add-on modules:

  • Coordinate Measurement
  • Nominal/Actual Comparison
  • Wall Thickness Analysis
  • Porosity/Inclusion Analysis
  • Battery Analysis
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Latest updates
Discover the exciting new capabilities of version 2025.1 (as of March 2025)
Object-specific views

Define and apply visualization and workspace settings as "Views" for individual objects, enhancing project navigation and report generation. Easily transfer these views between objects and incorporate them into evaluation templates for streamlined automation.

3D reporting for geometric tolerances

Enhance your reports with interactive 3D color overlays for geometric tolerances, facilitating a better understanding of numerical results.

New .xvgi file format/NDE SDK 

Streamline data processing with the new .xvgi file format, eliminating the need for manual data import. Utilize our Python reference implementation to automate VG software use, even without existing .vgl files.

Smart auto-scale options for deviation color lookup table

Focus on actual deviations with auto-scaled color mapping that excludes outliers. This ensures color overlays provide valuable part evaluations without distortion.

Bookmark wall thickness analysis visualization settings

The selected color overlay and "Show components only" checkbox are now stored and applied to all automated image generation functions including bookmarks, animations, and object-specific views. This enhances your options for reports and presentations. 

Past releases
Here you can find everything about our latest version releases for VGinLINE
What's new in 2024.4
Splitting multi-part scans

Designed especially for cases where multiple parts are scanned together, this intuitive feature allows users to easily divide the original volume data into individual volume objects. Beyond simplifying your workflow, this tool offers options for powerful segmentation, naming, and data reduction methods. Plus, automation has never been easier, with built-in features to detect missing parts and generate unique project files for each separated object.

Reporting and traceability

Q-DAS export for relative wall thickness results
Elevate your data analytics with seamless exporting of toleranced relative wall thickness results in Q-DAS format. Enjoy superior compatibility and integration with the Q-DAS product family. 

Easier navigation of PDF reports
PDF reports now also include a table of contents with direct links to the related section of the report. Enhance your user experience and swiftly peruse your reports with this clever addition.

Explicit resampling for ROIs

When you move or rotate a region of interest (ROI) or copy it from another object, its mask may not be aligned with the voxel grid of the parent volume. This useful feature allows you to see this status at a glance in the Scene Tree or in the object properties. One click is enough to get the ROI aligned, an action that can also be recorded for automated scenarios.

New tutorial video: Using fixture simulation in an automated workflow

In this video, we will show you how to perform the analyses required for fixture simulation, record the necessary macros, and combine the macros to a job that you can eventually run in VGinLINE.
Click here to watch the video tutorial.

What's new in 2024.3
New wall thickness deviation analysis for Sphere method
New wall thickness deviation analysis for Sphere method

Introducing a game-changer in deviation analysis: Use your nominal part to tolerance wall thickness deviations on CT scans of the actual part. No more guessing games about wall thickness, no more relying on absolute values of the wall thickness sphere calculation.

Visualize, tolerance, report, and evaluate the real deviations between your nominal part and the actual scan. Leverage our unique adaptive transformation technology to ensure that calculated deviations correspond accurately to surface points on both your nominal and actual parts.

"Deep Segmentation" module

This innovative, machine-learning-based solution is tailored for noisy, low-quality data, and therefore can handle fast CT scans.

Saves time: Simplified processing lets you load data, select the model, calculate, and apply the resulting regions of interest for subsequent analyses – all in a few steps.

Ideal for automation: Designed with user convenience in mind, our Deep Segmentation tool fits seamlessly into automated inspection workflows.

Supports industry standards: The Deep Segmentation module is compatible with the industry-standard ONNX model format, empowering you to utilize problem-specific and data-specific deep learning models.

Improved selection of scene objects

Selecting objects is more intuitive than ever: Just pick your tool of choice — rectangle, ellipse, or lasso – and directly draw in the 3D window. As soon as an object’s center of mass is highlighted, the object will be selected in the Scene Tree. Add or remove objects directly in the 3D window – WYSIWYG. 

Porosity/inclusion analysis: Usability improvements for porosity and inclusion analyses 

Instant tolerance status: Instantly view the tolerance status of each pore in an intuitive color-coded format. Simply select the tolerance status as "Active column" and identify the status visually using green (in-tolerance) and red (out-of-tolerance).

Quick surface determination: Forgot to execute a surface determination before starting your porosity analysis? No problem! Our new shortcut in the analysis window allows you to create a default surface determination suited specifically for porosity and inclusion analyses, ensuring a smoother, uninterrupted workflow.

Segmentation: Faster Paint & Segment

When speed is more important than exactness when using our Paint & Segment tool, reduce the resolution and get your segmentation much faster.

Opt for half resolution, and watch the segmentation run about 8x faster — freeing up valuable time for your other important tasks.

Improved ROI rendering setting options

Enable or disable ROI rendering for numerous objects simultaneously! Enjoy better automation scenarios, with the toggle macro step now distinctively separated into two clear steps: "Enable ROI rendering" and "Disable ROI rendering". This ensures better reproducibility of macro jobs for a more streamlined user experience. 

Color bar for 3D results in reports

This dynamic feature utilizes the color bar settings configured directly in the analyses, offering an enriched context to interpret results in your reports. Elevate your reporting experience and data interpretation capacity with this unique update.

Reporting and traceability

Color-code table cells in reports according to their tolerance state
You can now opt to color-code individual cells based on their tolerance status. This instant visual representation not only enhances the meaning of your result tables but also allows for quicker identification of specific indicators that caused a part to be out of tolerance. A more meaningful, intuitive understanding of your data is just a color away!

Hide info field names in reports
 You can choose to hide the title of any info field in your report. This feature not only allows for seamless integration with any personalized text but also contributes to creating more succinct report pages. Enjoy more control and design freedom with our refined reporting settings.

Invalidation of bookmark images on analysis changes
Bookmark images are now tagged with an "out-of-sync" status if analysis results change. For automated scenarios, all "out-of-sync" images undergo an automatic update before saving, ensuring that the bookmark images reflect the current state of your project accurately. Experience improved visibility and control over your data with this dynamic update.

Rename objects using metainformation
 You can now rename objects using one of their metainformation fields. Ideal for use in macros, this function can transfer text read from an object via OCR to its name in automation scenarios. Experience elevated control and efficiency in your data management with this latest feature enhancement.

Automation support for fixture simulation

Our new upgrade allows for macro recording of placing the fixtured object within the scene, facilitating seamless fixture simulation in fully automated workflows.

Extended language support for VGinLINE

Users can now run the application and create reports in Italian, Spanish, and Russian. 

What's new in 2024.2
Enhanced modifier selection for linear sizes

You can now measure linear sizes that require the use of rank order modifiers (for example, for the calculation of an average size) or the use of the ACS (arbitrary cross-section) modifier for the calculation of size measurements in any cross section.

Measurement tasks according to ISO 14405-1 that require the use of these modifiers can now be easily performed by choosing the appropriate modifier symbols in the "Linear sizes" dialog.

Completely reworked OCR analysis for text recognition on CT-scanned components

Our revamped OCR analysis significantly enhances the automatic text recognition capabilities of VGSTUDIO MAX and VGinLINE and comes with improved result customization options and reporting support. ASCII text on components will automatically be recognized and translated into the object's metainformation for use in inspection plans or reports.

While you will no longer be able to create new instances of the old OCR analysis, any inspection plans and evaluation templates that contain them will continue to work. We strongly recommend that you switch to the new OCR analysis as the outdated version will no longer be available with software release 2025.2.

New 2D regular elements for circles and parallel lines

You can now create regular elements for circles and two parallel opposing lines in a 2D view and use them for linear size measurements and various geometric tolerances. This is especially useful when you have to measure linear sizes in a specific cross section (SCS) of an element.

Porosity/Inclusion Analysis: Usability improvements
  • The new "Automatic" mode for the "Analysis area" will consider the surface determination settings. This will make your daily work with the porosity/inclusion analysis faster and less error-prone.
  • The visualization of pores is now by default set to "Render outline only" so you can still see the gray values of the detected pores.
  • With the new default report preset "Big five," you will get images of the five largest deviations in your standard report. If you want to have more, less, or just the deviations that exceed a certain value, you can simply customize the rule on the "Rules" tab of your porosity/inclusion analysis.
  • To keep the dialog of your porosity/inclusion analysis tidy, only functionally relevant tabs will be shown.
  • We extended the accurate voxel-based calculation of the "true gap" between pores: you can now tolerance the real distance between pores by setting a tolerance for the "Gap" parameter
Noise reduction for VGEasyPore

If your data is very noisy, VGEasyPore might detect plenty of noise particles. By activating the "Noise reduction" option in the VGEasyPore dialog, you can filter out noise from the very beginning. This makes it easier for you to adjust the parameters for successfully detecting porosity or inclusions.

And – unless you evaluate large amounts of tiny noise particles – the porosity/inclusion analysis can in many cases be much faster!

Performance improvements for VGEasyPore on ROIs

When you perform a VGEasyPore analysis on a small ROI (region of interest) – for example, when there are multiple components in the CT scan and you want to perform the analysis only on one of them – VGEasyPore will now run faster than before, depending on how much of the full scan data is covered by the selected single component.

Exporting the results of the battery anode overhang analysis to Q-DAS SPC software

When series-testing the anode overhang in battery cells with the Battery Analysis module of VGSTUDIO MAX, you can now export the toleranced anode overhang properties in Q-DAS format. This allows you to use the analysis results in the Q-DAS software for statistical process control, for example, for process or machine capability analysis or for monitoring the results over time (trend analyses).

Automated computation of deformation fields

The computation of deformation fields can now be automated via macro. This way, you can save time in your daily work when using deformation fields for the “Morph mesh” or the "Compensation mesh" function, or for adaptive ROIs or coordinate measurement templates.

File I/O: Importing newer NSI file formats without additional tool

You can now directly import newer NSI formats, without the need for an extra tool. This makes working with newer NSI formats easier and more robust.

What's new in 2024.1
Interactive HTML reports

Sharing comprehensive inspection results just became even easier. The new HTML format is an all-in-one solution that also supports interactive elements, like part or result 3D views. These self-contained documents eliminate the need for a separate viewer application and are easily accessible with any Chromium-based browser like Edge or Chrome.

Linear sizes now available

Simplify standard conform measurements with direct support for modifier symbols. These include two-point measurements [LP], the envelope requirement (E), and global modifier symbols like [GG], empowering easy evaluations for many size features. 

Improvements for Erode/dilate ROI sphere mode

You can now specify the sphere radius in length units, even on anisotropic data sets. Enjoy significantly boosted performance, reaching computation speeds that are more than 50 times faster — specifically noticeable when utilizing larger radius values.

File I/O

PNG format for streamlined image stack import and export
You can now bypass the need for additional file conversions when using PNG as a storage or data exchange format. Enjoy a faster workflow for importing and exporting your volume data.

New DICONDE export

Volume data can now also be exported in the DICONDE format, which includes the existing tags. For volumes that were not imported from DICONDE, the necessary tags are created on the fly.

PNG format for saving images

Experience better image saving capabilities with native PNG format support, our new feature allowing lossless compression and 3D view images that include an alpha channel. Spice up your presentations with partially transparent images that pop! 

Preserve metadata between volumes

In the past, transferring metainformation like DICONDE tags between different volumes in a scene was impossible. With this feature, you can now easily move this essential information, even when creating entirely new volumes from initial scan results. This enhancement ensures traceability is maintained throughout your process, keeping your work consistent and structured.

Porosity/Inclusion Analysis: VGEasyPore

Improved VGEasyPore relative mode

We've improved the relative mode in VGEasyPore to enable easier and more precise pore detection. This updated version* empowers precise pore identification with locally adaptive results, all by simply setting a contrast percentage without the need to manage absolute gray values. The default contrast value of 20% is suitable for most datasets, often eliminating the need for any further adjustments.

*The previous relative mode is still available, ensuring you can still seamlessly run existing analyses and VGinLINE jobs.

Faster VGEasyPore
VGEasyPore now runs up to three times faster on datasets with many small potential indications**. This significant performance boost will save your valuable time when working with noisy data, making your process more efficient than ever before.

**While the voxel count and number of smallest indications may differ to past results due to the new voxel-exact calculation, the volume and shape features of the detected indications in the results table is not affected and will not change.

(De)Selection of "Crop" function in the P 203 porosity analysis 

With the new function "Crop indications at freeform ROI edges", you can now decide whether pore feature parameters should only be evaluated within the ROI boundaries or, if desired, also within and beyond them. This applies in particular to detected pores that are intersected by the ROI boundaries and has a huge impact on the results of the porosity analysis on an ROI toleranced with a P 203 porosity key.

The new setting enables a foundry-related, application-specific customization of the porosity evaluation with regard to the application of the P 203 porosity key code to selected ROIs to avoid false-negative analysis results*.

*It is also the new default, but if you rely on the old behavior, you can disable it for newly created analyses. Existing analyses and evaluations will have it already disabled, to maintain consistency with previous versions.

System requirements

Read the basic requirements below or download the PDF for the complete system requirements for VGinLINE.

Operating system

Windows 10* Enterprise 64-bit 
Windows 10* Professional 64-bit
Windows 11 Enterprise 64-bit 
Windows 11 Professional 64-bit 
 

*VGinLINE will no longer support Windows 10 as of version 2025.3
 

Processor

Minimum: x86-64 CPU with instruction set SSE 4.1. ARM processors are not supported. 

Recommended: Performant Intel or AMD multi-core processors, e.g., Intel® Core™ i7 or i9 or Xeon® Gold processors with 3 GHz or higher.

RAM

Minimum: 

VGinLINE requires a minimum of 4 GB of free memory. However, the actual free main memory needed for creating or loading a complete project will usually be significantly higher, since it depends on the size of the data set and the analyses to be performed.

Recommended for professional use: 

  • 16-bit data set with 1024 slice images. Slice image with 1024 x 1024 pixels. 1024³ = 2 GB of data 
    => Visualization only: minimum 4 GB free memory 
    => Data analysis: 8–16 GB free memory
  • 16-bit data set with 2048 slice images. Slice image with 2048 x 2048 pixels. 2048³ = 16 GB of data 
    => Visualization only: minimum 32 GB free memory 
    => Data analysis: 64–96 GB free memory
  • For performing advanced analyses, such as transport phenomena or structural mechanics simulations, a free memory of 50 GB or more is recommended.
  • Typical for industrial use with data set sizes as in the examples above (2 to 16 GB) is a PC with at least 64 (for one data set) to 512 GB RAM (for multiple data sets). Higher RAM clock speeds are recommended.
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Our training courses
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Be sure you're getting the most out of your software. Dive into expert-led courses and stay ahead in your field. Browse now to find a learning journey that fits your pace and application. 

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